QUESTIONS
STATION 1
In the space below, sketch in good proportion a sectional view of a sparking plug, Label four parts.(10 marks)
STATION 2
Using the tools, equipment and materials provided, fabricate the support bracket shown in figure 2. (10 marks)
STATION 3
Identify the items labelled A to E. For each item:
- state the material it is made of;
- name its use in a motor vehicle.(10 marks)
Complete Table 1
Table 1
ITEM | MATERIAL | USE | |
A | |||
B | |||
C | |||
D | |||
E |
STATION 4
On the piston provided, perform the following tasks:
- measure the side clearance of the piston ring:
- remove the ring from the piston;
- measure the free gap of the ring;
- measure the working gap of the ring;
- fit the ring back into the piston.(10 marks)
(Let the examiner check your work)
STATION 5
Using the tools and materials provided, connect the ignition circuit of a motor vehicle using one sparking plug (10 marks)
(Let the examiner check your work)
STATION 6
Identify the parts labelled K, L, M, N and O. Name the vehicle system in which each part is used. For each part, identify one defect and state its effect on vehicle performance.
Complete Table 2
Table 2
PART | NAME | VEHICLE SYSTEM | DEFECT | EFFECT |
K | ||||
L | ||||
M | ||||
N | ||||
O |
(10 marks)
STATION 7
On the gas welding equipment provided,
- Identify the parts labelled P, Q, R, S and T.(21/2 marks)
PART NAME P Q R S T - Without adjusting the regular pressure, light the equipment and set the torch to obtain an oxidising flame.(61/2 marks)
- Shut down the gas equipment.(1 mark)
STATION 8
- For the single cylinder engine provided, measure and record the following:
- bore
- stroke(2 marks)
- Calculate the compression ratio of the engine if the clearance volume is taken to be 10% of the displacement volume.(8 marks)
STATION 9
On the multicylinder engine provided;
- remove the fanbelt;
- identify two defects on the fanbelt and state one possible cause of each defect;
- state the correct remedy for each defect:
- re-fit the fanbelt.(10 marks)
STATION 10
On the battery provided, perform the following operations:
- measure and record the specific gravity and battery voltage of each cell in Table 3. (Take cell number 1 to be next to the positive terminal)
Table 3
CELL NUMBER SPECIFIC GRAVITY BATTERY VOLTAGE 1 2 3 4 5 6 - Check and comment on the state of:
- battery electrolyte level
- battery charge (10 marks)
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