QUESTIONS
STATION I
In the space provided below, sketch in good proportion a sectional longitudinal view of a sparking plug and label four main parts. (10 marks)
STATION 2
Using the tools and materials provided, make the bracket shown in the figure below. (10 marks)
STATION 3
Identify the vehicle parts labelled A, B, C, D and E and state the vehicle system in which each is used. Name the material each part is made of and state the use of each part in the vehicle. Complete the table. (10 marks)
Label | Name | Vehicle system | Material | Cause |
A | ||||
B | ||||
C | ||||
C | ||||
D |
STATION 4
On the single cylinder engine provided:
- perform the pre start up checks
- start the engine and adjust to attain the smoothest idling speed (10 marks)
LET THE EXAMINER CHECK YOUR WORK
STATION 5
Using the tools and materials provided, connect a twin headlight parallel circuit controlled by a single switch. (10 marks)
LET THE EXAMINER CHECK YOUR WORK
STATION 6
Identify the engine parts labelled F, G, H, J and K. In each case, identify one defect and state one possible cause and one possible effect of the identified defect. Complete the table. (10 marks)
Label | Name | Defect | Cause | Effect |
F | ||||
G | ||||
H | ||||
J | ||||
K |
STATION 7
On the brake drum of the motor vehicle provided, perform each of the following tasks.
- remove the retum spring
- measure the tension of the spring
- replace the return spring (10 marks)
LET THE EXAMINER CHECK YOUR WORK
STATION 8
Identify each of the following tools and substances labelled Q to Z und in each case, state one use in a motor vehicle. Complete the table.
Label | Name | Use |
Q | ||
R | ||
S | ||
T | ||
U | ||
V | ||
W | ||
X | ||
Y | ||
Z |
STATION 9
Using the oxy-acetylene equipment provided, braze the hole identified by the examiner on the vehicle part provided.
(10 marks)
LET THE EXAMINER CHECK YOUR WORK.
STATION 10
On the multi-cylinder engine provided, demonstrate to the examiner how to identify a misfiring plug.
LET THE EXAMINER CHECK YOUR WORK. (10 marks)
MARKING SCHEME
STATION 1
Correct sketch (6 main parts: 6 x 1⁄2)-3
Correct sectioning (Any 3 x 1)-3
Longitudinal=1
Labelling (Any 4x 1⁄2)=2
Quality of hatching=1
TOTAL10 marks
STATION 3
PART | NAME | VEHICLE SYSTEM | MATERIAL | USE |
A | Radiator | cooling | Plastic | Reserves overflow coolan |
B | Wheel valve cap | wheels and tyres | rubber | prevent pressure leakage |
C | Air cleaner element |
fuel system | paper cartilage | filtering dirt particles |
D | ignition resistor | ignition system | porcelain and copper | reduces battery voltage (12 V) to coil voltage (6V) |
E | sump | lubrication system | pressed steel (low carbon steel) | holding oil |
STATION 6
LABEL | NAME | DEFECT | CAUSE | EFFECT |
F | spring washer | flattened | excess torqueing misuse |
loss of torque loading nuts can work loose |
G | piston ring | excess | prolong wear breakage |
loss of engine power engine miss |
H | shell bearing | worn out or cracked | poor lubrication prolonged usage |
poor sealing poor lubrication |
J | fuel tank cap | cracked or perforated | carelessness | loss of fuel through evaporation risking (danger of fire outbrea |
K | gear | broken tooth |
lack od lubrication misuse |
noisy transmission poor/weak transmission |
STATION 8
LABEL | NAME | USE |
Q | tyre tube valve key | to tighten tyre valve |
R | chuck key | to tighten and loosen twist drills |
S | universal joint | to facilitate access to bolts/nuts in areas not easily accessible |
T | tap holder | to hold taps when cutting internal threads |
U | welding gas nozzle | to direct welding flames to the point of impact |
V | grease | for lubrication of joints |
W | vaseline | to cover battery terminals |
X | silicon | to seal hoses in cooling system |
Y | hard solder bar | to clean surfaces being soldered |
Z | lapping paste | to help valve faces and seats |
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