QUESTIONS
STATION 1
Sketch a cross-sectional drawing of a conventional coil and label four parts.(10 marks)
STATION 2
Using the tools, equipment and materials provided make the bracket shown in the figure below.(10 marks)
STATION 3
Name the parts labelled A to E. For each part, identify one defect and one possible cause and complete the table below.(10 marks)
PART | NAME | DEFECT | CAUSE |
A | |||
B | |||
C | |||
D | |||
E |
STATION 4
Using the tools provided, determine the compression ratio for the single cylinder engine (take clearance volume to be 0.15 cc).(10 marks)
STATION 5
Using the materials and components provided connect a lighting circuit such that three lamps are in parallel and two are in series. (10 marks)
LET THE EXAMINER CHECK YOUR WORK
STATION 6
For the gearbox provided determine the gear ratio for the following gears:
- gear 1 .................
- reverse .............(10 marks)
STATION 7
On the vehicle provided:
- Name the part labelled
F.................................
G.................................
H.................................(3 marks) - Demonstrate to the examiner the following:
- How to determine the lock to lock distance of the steering wheel
- How to set the steering wheel to straight ahead position (7 marks)
STATION 8
Demonstrate to the examiner how to determine the following measurements:
- Taper and ovality of the crankpin marked "X" using a micrometer.(4 marks)
- Big end clearance of the crankpin marked "Y" using a plasti-gauge.(6 marks)
STATION 9
Identify the tools labelled I to R and state one use of each.(10 marks)
ITEM | NAME | USE |
STATION 10
On the multi-cylinder engine provided carry out the following tasks.
- check and comment on the oil level(4 marks)
- service the air filter(6 marks)
MARKING SCHEME
STATION 1
drawing | 6 main parts x 1 | (6 marks) |
labelling | 4 parts x 1/2 | (2 marks) |
proportional | (1 marks) | |
cross sectional | (1 marks) | |
(10 marks) |
STATION 3
PART | NAME | DEFECT | CAUSE |
A | engine oil filter | worn out | long use |
B | valve spring | distorted | long use |
C | sump guard gasket | worn out | long use |
D | headlight bulb | dim deflect | short circuiting |
E | sparking plug | oiled | leaking lubrication |
1/2 x 5 = 2 1/2 | 1/2 x 5 = 2 1/2 | 1 x 5 |
STATION 9
ITEM | NAME | USE |
I | piston ring compressor | to compress piston rings when assembly - 3 |
J | flywheel puller | to extract the flywheel |
K | stud extractors | removes broken studs or bolts |
L | multi-meter | measuring voltage, current , resistance |
M | wire gap gauge | checking sparking plug gaps |
N | needle nose pliers(swipe-nose) | removing or inserting small springs, caps washers, wires |
O | ratchet handle | used in conjunction with spanner sockets to open/loosen nuts/bolts in one direction |
P | Allen key | to tighten or loosen Allen screws |
Q | cape chisel | cut metal parts usually hammer force |
R | odd leg calipers | for scribing lines parallel to an edge |
(1/2 x 10) | (1/2 x 10) |
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